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Question 1 of 29
1.1 - What are the 9 key elements of successful plant commissioning?
Planning
Construction
Mechanical Completion
P&ID Checking
Loop Checking
Pre-Commissioning
Commissioning
Start-Up
Shut Down
Initial Operation
Performance Testing
Post Commissioning
Question 2 of 29
2.1 - What do we need for the system definition? (system & sub-system break-down)(choose one answer)
Master P&ID Set
Master P&ID Set (latest revision)
Electrical Drawings
Question 3 of 29
2.2 - What is the completion prioritization based on?(choose one answer)
Based on the start-up sequence
Based on the construction schedule
Based on the construction manager's decision
Question 4 of 29
2.3 - The name of one well-known CCMS (Completions Commissioning Management System) is ...?(choose one answer)
ECAPS
IRAPS
ICAPS
Question 5 of 29
3.1 - What is the correct definition of MC (Mechanical Completion)?(choose one answer)
Checking and testing of equipment and construction to confirm that the installation is in accordance with drawings and specifications and ready for pre- commissioning OR commissioning in a safe manner and in compliance with project requirements.
Checking and testing of equipment and construction to confirm that the installation is in accordance with drawings and specifications and ready for pre- commissioning AND commissioning in a safe manner and in compliance with project requirements.
Question 6 of 29
3.2 - Which document do you have to check if you want to know what is included into the MC?(choose one answer)
Pre-Commissioning Manual
Commissioning Manual
Contract
Punch List
Question 7 of 29
3.3 - Can the scope of MC activities vary from client to client?(choose one answer)
Yes
No
Question 8 of 29
4.1 - What is NOT a synonym for P&ID checking?(choose one answer)
System Check
Plant Inspection
Loop Check
Punching
System Check for Construction & Engineering Errors
Question 9 of 29
4.2 - Who is doing the P&ID check?(choose one answer)
The Commissioning Team (Commissioning Engineers)
The Construction Team
Question 10 of 29
4.3 - When do we do the P&ID check?(choose one answer)
Before handing over systems from construction team to the commissioning team
After handing over systems from construction team to the commissioning team
After start-up of the plant
Question 11 of 29
5.1 - What is Pre-Commissioning?(choose one answer)
The term Pre-Commissioning is used for activities AFTER construction completion, such as cleaning, catalyst loading, dry-runs and checks within the systems in order to prepare these items/systems for the next step - commissioning.
The term Pre-Commissioning is used for activities BEFORE construction completion, such as cleaning, catalyst loading, dry-runs and checks within the systems in order to prepare these items/systems for the next step - commissioning.
Question 12 of 29
5.2 - What is "Static Commissioning"?(choose one answer)
Question 13 of 29
5.3 - Which milestone do we reach at the end of Pre-Commissioning?(choose one answer)
RFC (Ready For Commissioning)
RFSU (Ready For Start-Up)
RFPT (Ready For Performance Testing)
Question 14 of 29
6.1 - Which of the following definitions is NOT a definition for "Commissioning"?(choose one answer)
Commissioning is usually the phase in a project after pre-commissioning when design process fluids are introduced to the systems and sub-systems. Sometimes commissioning means running the systems with a safe fluid only.
Commissioning moves the project from the "end of construction" closed to the "commercial operation" status.
Group of energized and dynamic tests that constitute verification that each system or sub- system is fabricated, installed, cleaned, and tested in accordance with design and the systems are ready for start-up.
Commissioning means shut-down of a plant.
Question 15 of 29
6.2 - What does "PSSR" stand for?(choose one answer)
Post-Start-UP Safety Review
Pre-Start-Up Safety Review
Public-Start-Up Safety Review
Question 16 of 29
6.3 - Which milestone do we reach at the end of Commissioning?(choose one answer)
RFSD (Ready For Shut-Down)
RFDC (Ready For De-Commissioning)
Question 17 of 29
7.1 - What is Start-Up?(choose one answer)
The phase in a project where the entire plant (all systems and sub-systems) are taken into operation. Process fluids are introduced and process conditions are established with the intent of making products.
The phase in a project where the entire plant (all systems and sub-systems) are shut-down.
The phase in a project where the entire plant (all systems and sub-systems) are mothballed.
Question 18 of 29
7.2 - What does the term "RFSU" mean?(choose one answer)
Ready For Shut-Up
Ready For Shift-Up
Ready For Start-Up
Question 19 of 29
7.3 - Who does usually manage the PSSR?(choose one answer)
The Shift Leader
The Construction Manager
The Commissioning Manager
The Field Operator
Question 20 of 29
8.1 - What is Initial Operation?(choose one answer)
The entire plant is out of operation.
The entire plant is running in continuous operation, fine-tuned and prepared for the performance test.
The entire plant is shut-down.
Question 21 of 29
8.2 - What is the next step after "Initial Operation"?(choose one answer)
Question 22 of 29
8.3 - Which activity is NOT included in "Initial Operation"?(choose one answer)
Finetuning of control loops
Tuning of process
Testing of operational limits
Catalyst Filling
Preparation of performance test
Data collection
Question 23 of 29
9.1 - What is Performance Testing?(choose one answer)
To check if the plant is constructed according the P&ID.
To check if the plant is operating according design.
To check if the plant has been correctly shut-down.
Question 24 of 29
9.2 - Which milestone do we reach AFTER the Performance Testing?(choose one answer)
FAC ( Final acceptance)
Question 25 of 29
9.3 - What is the duration of the Performance Testing?(choose one answer)
Varies from plant to plant and industry to industry
72 hours
2 weeks
3 months
Question 26 of 29
10.1 - What is Post Commissioning?(choose one answer)
The phase starting after handing over the plant to the client (FAC) - until operations assistance is not needed anymore and the outstanding punch points are solved.
The phase starting after construction ends.
The phase starting after Pre-Commissioning.
Question 27 of 29
10.2 - What is NOT a typical activity during Post Commissioning?(choose one answer)
Adjustments, modifications and fault correction
Completion of outstanding punchlist items
The first routine maintenance checks are performed, findings evaluated and reported
Process equipment and items covered by warranty are observed for possible problems
Handover of systems from construction team to commissioning team
Operating data is collected and evaluated to ensure consistent plant operations are maintained
Question 28 of 29
10.3 - What is the duration of "Post Commissioning"?(choose one answer)
Varies from plant to plant and industry to industry. From a couple of months till years.
2 months
1 year
Question 29 of 29
Your name, as it should appear on the Certificate. Maximum 27 characters including spaces.